Táto skúška sa musí vykonať v súlade s DIN EN 60068-2-60 metóda 4 s nasledujúcimi parametrami:
Prevádzkový režim DUT | Prevádzkový režim Ib | |
Teplota | T(RT) | |
Vlhkosť | 75% | |
Koncentrácia korozívneho plynu | Takže 2 | 0.2ppm |
H2S | 0.01ppm | |
No2 | 0.2ppm | |
Cl2 | 0.01ppm | |
Trvanie testu | 21 dní | |
Počet DUT | 6 |
Tepelná komora: okolitá ~ + 150 ℃, všeobecná požiadavka na test je + 70 ℃
Chladiaca komora: 0 ℃ slaná voda
Batéria EV vykonáva studené a tepelné šoky medzi horúcou a chladnou miestnosťou.
Táto skúška sa musí vykonať v súlade s normou ISO 20653 s týmito parametrami:
Prevádzkový režim DUT | Pre elektrické/elektronické komponenty: Prevádzkový režim II.a |
Pre mechartronické komponenty (napr. pre komponenty s ventilátorom): | |
Prerušenie medzi prevádzkovým režimom II.c a prevádzkovým režimom II.a | |
Stupeň ochrany, ktorý sa má dosiahnuť | Ako je uvedené v špecifikácii požiadaviek na komponent |
Počty DUT | 6 |
Prevádzkový režim DUT | Prevádzkový režim Ia |
Nižšia teplota | T (min.) |
Horná teplota | T (max.) |
Doba výdrže pri hornej/nižšej teplote | 15 minút po dosiahnutí úplnej tepelnej rovnováhy |
Prechodný čas | ≤10 s |
Počet cyklov | 300 |
Počet DUT | 6 elektronických zostáv |
Táto skúška sa musí vykonať v súlade s normou ISO 20653 s týmito parametrami:
Prevádzkový režim DUT | Prerušenie medzi 1 min. prevádzkovým režimom II.a a 1 min. prevádzkovým režimom II.c |
Požadovaný stupeň ochrany | Ako je uvedené v špecifikácii požiadaviek na komponenty |
Táto skúška sa musí vykonať v súlade s normou ISO 20653 s týmito parametrami:
Prevádzkový režim DUT | Operating mode II.a |
Požadovaný stupeň ochrany | IPX9K |
Vodný tlak | The steam jet shall have a minimum pressure of 10000 kpa (100 bar) as measured directly at the nozzle |
Teplota vody | 80 ℃ |
Skúšobný postup | The DUT shall be subjected to the water jet from every freely accessible direction around the vehicle |
Počet DUT | 6 |
A) The test specimen is a battery pack or system.
B) At room temperature, the test specimen is connected to the wiring harness of the whole vehicle in the actual vehicle assembly state, and then placed in the 3.5% NACL solution (mass fraction, seawater composition at room temperature) for 2h in the actual vehicle assembly direction. The water must be deep enough to submerge the test specimen
1. The sample should be subjected to visual inspection, electrical and mechanical inspection in accordance with the relevant regulations before testing.
2. The relevant specifications should expatiate the procedures before cleaning the sample, and should state whether to remove the temporary protective layer.
3. Place the test piece in a salt spray cabinet and keep it for 2 hours under the test conditions of 15~35°C temperature and 5% salt spray concentration.
4. After spraying, move the test specimen into a humidity cabinet with 40℃ and 93% relative humidity rapidly (try to avoid the loss of salt water during moving), and perform humidity storage according to the specified residence time.
5. Repeat steps (3) and (4) of the program according to the specified number of cycles.
6. The relevant specifications should state whether to clean the specimen after the test. If it needs to be cleaned, place the test piece under the faucet for 5 minutes and wash it with distilled water or mineral water. Then shake it with bare hands or use a blower to dehydrate. Dry for 1 hour at a temperature of 55±2℃, and the water used for cleaning should not be higher than 35℃.
7. Place the test specimen under standard atmospheric conditions (approximately 1-2 hours), restore it to its original state. However, visual, electrical and mechanical inspections must be checked out before and after the restoration.
Salt spray fog
Test Standard: GB/T 31467.3-2015 Clause11
A) The test specimen is a battery pack or system.
B) According to GB/T2423.18 severity degree 5 performed 4 test cycle.
C) The salt solution adopts sodium chloride (chemically pure, analytically pure) and distilled water or deionization device, and its concentration is (5±0.1)% (mass fraction). The pH value measured is between 6.5 and 7.2 at (20±2)℃.
D) Put the test specimen into the salt spray chamber, spray salt spray for 2h at 15℃~35℃, after spraying, move the test specimen to the damp heat chamber for 20h~22h, the temperature is (40±2)℃, relative Humidity is (93±3)%, form a cycle, repeat this cycle for 3 times, and then store for 3D under test standard atmospheric conditions (temperature is 23±2℃, relative humidity is 45%~55%) to form a cycle. Repeat the test for 4 cycles.
Prevádzkový režim DUT | During spray phase: Intermitting between 1h operating mode II.a and 1h operating mode II.c. |
During test phase: Operating mode II.a | |
Testovacia teplota | 35℃ |
Testovací cyklus | Each test cycle consists of an 8h spray phase and a 4h rest phase |
Number of test cycles | For components in the underbody/engine compartment: 12 cycles |
For other components: 8 cycles | |
Počet DUT | 6 |
When performing the test, the installation position of the component in the vehicle sjhall be simulated.
Prevádzkový režim DUT | During spray phase: Intermitting between 55h operating mode II.a and 5min operating mode II.c |
During rest phase: Operating mode II.a | |
Testovacia teplota | 35 ℃ |
Testovací cyklus | Each test cycle consists of an 8h spray phase and a 4h rest phase |
Number of test cycles | 2 |
Počet DUT | 6 |
When performing the test, the installation position of the component in the vehicle shall be simulated. The test setup (installation position, covers, trim, situation during operation) shall be recommended by the contractor, coordinated with the client and documented.
Testovacia norma: LV124
ü Damp heat, cyclic
Operating mode of DUT | Operating mode II.a |
Total test duration | 144h |
Test variant | Variant 1 |
Upper test temperature | 55 ℃ |
Number of cycles | 6 |
Number of DUTs | 6 |
ü Damp heat, cyclic (with frost)
Operating mode of DUT | Intermitting between 40min operating mode II.a and 10 min operating mode II.c |
Total test duration | 240h |
Number of cycles | 10 |
Test cycle sequence | The first five cycles shall include a cold subcycle and the remaining cycles shall be carried out without a cold subcycle |
Number of DUTs | 6 |
ü Damp heat, steady state
Závažnosť 1
This test shall be carried out in accordance with DIN EN 60068-2-78 with the following parameters.
Prevádzkový režim DUT | Operating mode II.a |
Testovacia teplota | 40℃ |
Vlhkosť | F(rel) = 93% |
Trvanie testu | 21 dys |
Počet DUT | 6 |
Závažnosť 2
This test shall be carried out in accordance with DIN EN 60068-2-78 with the following parameters:
Operating mode of DUT | Intermitting operation between 47h operating mode II.a and 1h operating mode II.c repeating until end of test duration |
Test duration | As specifirf in the component requirement specification as per section 12.5.1 |
Test temperature | 65 ℃ |
Test humidity | 93% relative humidity |
Number of DUTs | 6 |
Prior to the execution of this service life test, a check shall be condected to ascertain whether the high test acceleration using the test parameters 65℃ and 93%RH. Exceeds the physical limits of the materials used in the components (eg. Hydrolysis of plastics). Where applicable, the contractor and client shall agree to changes in the test temperature and test humidity (eg. To +55℃ and 93%RH) while increasing the test duration as per the Lawson model such that the physical limits of the materials used are not exceeded during the test. The overall severity of the testing shall, however, remain unchanged. The test humidity shall not exceed the level of 93% RH.
[Deviating test sequence for components with reduced performance at high temperatures]
For components with reduced performance (e.g. reduction of backlight of LCD displays at high temperatures staring at T (op, max) (<65℃) the test shall not - deviating from table 73: Test oarameters K-14 Damp heat, steady state- severity 2 - be carried out at a constant test temperature of 65℃, but with the following parameters (see table 73)
Operating mode of DUT | Intermitting operation as per Figure 33 |
Test duration | As specified in the component requirement specification as per section 12.5.1 (Lawson model). The ramp times between 65℃ and T(op,max) shall not be included in the test duration/ |
Test temperature | The temperature gradient shall be selected such that no condensation occurs at the DUT |
Test humidity | 93% relative humidity |
Interval time T1 | 47h |
Interval time T2 | 1h |
Počet DUT | 6 |
Tento test sa vykonáva na charakterizáciu reakcií buniek na prostredie s vysokou teplotou.
a) Adjust the SOC of the cell to 100% for BEV application, and to 80% for HEV application.
b) The cell, stabilized at room temperature, shall be placed in a gravity or circulating air-convection oven. The oven temperature shall be raised at a rate of 5K/min to a temperature of 130℃±2K. The cell shall remain at this temperature for 30 min before the test is discontinued.
Note-If necessary, to prevent deformation, the cell may be maintained during the test in a manner that does not violate the test purpose. The manner to prevent deformation should be representative of cells inside battery systems and battery packs.
Cumulative time minút | Teplotní ℃ |
0 | 25 |
60 | Tminút |
150 | Tminút |
210 | 25 |
300 | Tmax |
410 | Tmax |
480 | 25 |
Test Standard: UL1642-2015 Clause 17
A battery is to be heated in a gravity convection or circulating air oven with an initial temperature of 20±5℃(68±9℉). The temperature of the oven is to be raised at a rate of 5±2℃(9±3.6℉) per minute to a temperature of 130±2℃ (266±3.6℉)and remain for 10 min. The sample shall return to room temperature (20±5℃) and then be examined. For batteries specified for temperatures above 100℃(212℉), the conditioning temperature shall be increased from 130±2℃(266±3.6℉), to 30±2℃(86±3.6℉) above the manufacturers maximum specified temperature. For a battery of lithium metal chemistry, the conditioning temperature shall be increased to a maximum of 170±2℃(338±3.6℉).
Prevádzkový režim DUT | Prevádzkový režim |
Test duration and test temperature | 2 cycles of 24h [consisting of 12h storage at T(min) and 12h storage at T(max)] |
Počet DUT | As specified in the test sequence plan in the Component Requirement Specification. |
Prevádzkový režim DUT | During the parameter test (function test) operating mode II.C, otherwise operating mode II.a |
Skúšobná teplota | The DUTs shall be subjected to the temperature profile. |
Temperature change of 5℃ pre každý krok. | |
Testovacia sekvencia | The DUT shall be maintained at each temperature step until the specified temperature is attained throughout. This shall be followed by a parameter test (function test) as per section "Parameter test". |
Počet DUT | 6 |
Prevádzkový režim DUT | Intermitting between 12h operating mode II.a and 12h operating mode II.c |
Trvanie testu | 48h |
Testovacia teplota | T (min) |
Počty DUT | 6 |